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Lean Six Sigma Training

Lean Six Sigma Trainings

BlackBelt

A Certified Lean Six Sigma Black Belt professional has deeper understanding and knowledge about Lean Six Sigma Methodology. They may lead improvement projects. A Lean Six Sigma Green Belt has a thorough understanding about the all the deliverables in the phases of Define, Measure, Analyze, Improve and Control (DMAIC). A Lean Six Sigma Black Belt understands how to implement, perform, interpret and apply Lean Six Sigma at an advanced level of proficiency.

Programme Objectives:
The aim of this programme is to impart participants with advanced level skills in analysing and improving processes using the Lean Six Sigma approach. Upon completion of this training, participants would have mastered the Lean Six Sigma DMAIC methodology and learnt the in-depth concepts and tools needed to accomplish Black Belt level projects.

Lean Six Sigma Black Belt Certification Requirements:
3+ years of working experience

Training Duration:
64 hours
Classroom/Live Virtual Class

Certification:
Online/Offline exam for 3 hours
Passing %: 60%

Who Should Attend:
Team Leaders/Managers
Quality Analyst/Managers
Production Managers/Heads

Program Outline:
1.0 Define Phase

1.1 The Basics of Six Sigma
1.1.1 Meanings of Six Sigma
1.1.2 General History of Six Sigma & Continuous Improvement
1.1.3 Deliverables of a Lean Six Sigma Project
1.1.4 The Problem Solving Strategy Y = f(x)
1.1.5 Voice of the Customer, Business and Employee
1.1.6 Six Sigma Roles & Responsibilities

1.2 The Fundamentals of Six Sigma
1.2.1 Defining a Process
1.2.2 Critical to Quality Characteristics (CTQ’s)
1.2.3 Cost of Poor Quality (COPQ)
1.2.4 Pareto Analysis (80:20 rule)
1.2.5 Basic Six Sigma Metrics
a. including DPU, DPMO, FTY, RTY Cycle Time; deriving these metrics

1.3 Selecting Lean Six Sigma Projects
1.3.1 Building a Business Case & Project Charter
1.3.2 Developing Project Metrics
1.3.3 Financial Evaluation & Benefits Capture

1.4 The Lean Enterprise
1.4.1 Understanding Lean
1.4.2 The History of Lean
1.4.3 Lean & Six Sigma
1.4.4 The Seven Elements of Waste
a. Overproduction, Correction, Inventory, Motion, Overprocessing, Conveyance, Waiting.
1.4.5 5S
a. Straighten, Shine, Standardize, Self-Discipline, Sort

2.0 Measure Phase

2.1 Process Definition
2.1.1 Cause & Effect / Fishbone Diagrams
2.1.2 Process Mapping, SIPOC, Value Stream Map
2.1.3 X-Y Diagram
2.1.4 Failure Modes & Effects Analysis (FMEA)

2.2 Six Sigma Statistics
2.2.1 Basic Statistics
2.2.2 Descriptive Statistics
2.2.3 Normal Distributions & Normality
2.2.4 Graphical Analysis

2.3 Measurement System Analysis
2.3.1 Precision & Accuracy
2.3.2 Bias, Linearity & Stability
2.3.3 Gage Repeatability & Reproducibility
2.3.4 Variable & Attribute MSA

2.4 Process Capability

2.4.1 Capability Analysis
2.4.2 Concept of Stability
2.4.3 Attribute & Discrete Capability
2.4.4 Monitoring Techniques

3.0 Analyze Phase

3.1 Patterns of Variation
3.1.1 Multi-Vari Analysis
3.1.2 Classes of Distributions

3.2 Inferential Statistics
3.2.1 Understanding Inference
3.2.2 Sampling Techniques & Uses
3.2.3 Central Limit Theorem

3.3 Hypothesis Testing
3.3.1 General Concepts & Goals of Hypothesis Testing
3.3.2 Significance; Practical vs. Statistical
3.3.3 Risk; Alpha & Beta
3.3.4 Types of Hypothesis Test

3.4 Hypothesis Testing with Normal Data
3.4.1 1 & 2 sample t-tests
3.4.2 1 sample variance
3.4.3 One Way ANOVA
a. Including Tests of Equal Variance, Normality Testing and Sample Size calculation, performing tests and interpreting results.

3.5 Hypothesis Testing with Non-Normal Data
3.5.1 Mann-Whitney
3.5.2 Kruskal-Wallis
3.5.3 Mood’s Median
3.5.4 Friedman
3.5.5 1 Sample Sign
3.5.6 1 Sample Wilcoxon
3.5.7 One and Two Sample Proportion
3.5.8 Chi-Squared (Contingency Tables)
a. Including Tests of Equal Variance, Normality Testing and Sample Size calculation, performing tests and interpreting results.

4.0 Improve Phase

4.1 Simple Linear Regression
4.1.1 Correlation
4.1.2 Regression Equations
4.1.3 Residuals Analysis

4.2 Multiple Regression Analysis
4.2.1 Non- Linear Regression
4.2.2 Multiple Linear Regression
4.2.3 Confidence & Prediction Intervals
4.2.4 Residuals Analysis
4.2.5 Data Transformation, Box Cox

4.3 Designed Experiments
4.3.1 Experiment Objectives
4.3.2 Experimental Methods
4.3.3 Experiment Design Considerations

4.4 Full Factorial Experiments
4.4.1 2k Full Factorial Designs
4.4.2 Linear & Quadratic Mathematical Models
4.4.3 Balanced & Orthogonal Designs
4.4.4 Fit, Diagnose Model and Center Points

4.5 Fractional Factorial Experiments
4.5.1 Designs
4.5.2 Confounding Effects
4.5.3 Experimental Resolution

5.0 Control Phase

5.1 Lean Controls
5.1.1 Control Methods for 5S
5.1.2 Kanban
5.1.3 Poka-Yoke (Mistake Proofing)

5.2 Statistical Process Control (SPC)
5.2.1 Data Collection for SPC
5.2.2 I-MR Chart
5.2.3 Xbar-R Chart
5.2.4 U Chart
5.2.5 P Chart
5.2.6 NP Chart
5.2.7 Xbar-S Chart
5.2.8 CuSum Chart
5.2.9 EWMA Chart
5.2.10 Control Methods
5.2.11 Control Chart Anatomy
5.2.12 Subgroups, Impact of Variation, Frequency of Sampling
5.2.13 Center Line & Control Limit Calculations

5.3 Six Sigma Control Plans
5.3.1 Cost Benefit Analysis
5.3.2 Elements of the Control Plan
5.3.3 Elements of the Response Plan

Lean Six Sigma Black Belt Training In India

Clients testimonials

Alex was very helpful, and he has great knowledge about lean six sigma. The case studies he discussed were very much useful to understand the application of six sigma in professional projects

Sagar Raykar

The trainer, Alex has excellent knowledge and taught Lean Six Sigma Green Belt and Black Belt courses very well. I had a good learning experience

Aditya S

Excellent training given by Alex. Live examples and the technicality of statistical tools given by Alex during the training session was one thing I enjoyed the most. Thank you so much for your extended support

Deepa M

Special thanks to Mr. Alex for a very good teaching and for making the classes interactive

Madhu D P

Enjoyed the Lean Six Sigma classes from Alex Rajan, wo was really patient enough to explain all the topics in detail

Jalpa J

Examples which were provided for the topics and the explanation given by the trainer was great. Mr. Alex has a good command on Lean six Sigma topics and is excellent in presentation and explanation. Resolved my queries in simple manner

Thirupathi Reddy

The training sessions were very interactive, and Alex has got good knowledge about the subject

Aji S Nath

I enjoyed the Analytics and outcome. Alex was great. Thank you, Alex, for being the trainer for the course

Pradhdeep Singh

The trainer, Mr. Alex was knowledgeable and was very kind to patiently train us. Thank you

Jissy Thomas

I enjoyed the training to the core. The statistics part, in the beginning I was blank, but Alex repeated the topics and process, which made the understanding smooth

Anushree Kale