Lean Six Sigma Training

Lean Six Sigma

YellowBelt

A Certified Lean Six Sigma Yellow Belt would have the basic knowledge of Lean Six Sigma Methodology and know how to implement, perform, interpret and apply this knowledge in an improvement project lead by a Certified Green Belt or Certified Black Belt as a team member. A Lean Six Sigma Yellow Belt possesses a thorough understanding of the subject matters contained within the phases of Define, Measure, and Control (DMC)

Programme Objectives:
Upon completion of this training, participants would have a good understanding of the Lean Six Sigma DMAIC methodology and learnt the basic concepts and tools needed to effectively support Lean Six Sigma projects.

Lean Six Sigma Yellow Belt Certification Requirements:
No specific requirements

Training Duration:
16 hours
Classroom/Live Virtual Class

Certification:
Online/Offline exam for 1 hour;
Passing %: 60%

Who Should Attend:
Final year Engg/PGDM/MBA Students
Team Members/Team Leads


Programme Outline:
1.0 Define Phase

1.1 The Basics of Six Sigma
1.1.1 Meanings of Six Sigma
1.1.2 General History of Six Sigma & Continuous Improvement
v 1.1.3 Deliverables of a Lean Six Sigma Project
1.1.4 The Problem Solving Strategy Y = f(x)
1.1.5 Voice of the Customer, Business and Employee
1.1.6 Six Sigma Roles & Responsibilities

1.2 The Fundamentals of Six Sigma
1.2.1 Defining a Process
1.2.2 Critical to Quality Characteristics (CTQ’s)
1.2.3 Cost of Poor Quality (COPQ)
1.2.4 Pareto Analysis (80:20 rule)
1.2.5 Basic Six Sigma Metrics
a. including DPU, DPMO, FTY, RTY Cycle Time

1.3 Selecting Lean Six Sigma Projects
1.3.1 Building a Business Case & Project Charter
1.3.2 Developing Project Metrics
1.3.3 Financial Evaluation & Benefits Capture

1.4 The Lean Enterprise
1.4.1 Understanding Lean
1.4.2 The History of Lean
1.4.3 Lean & Six Sigma
1.4.4 The Seven Elements of Waste
a. Overproduction, Correction, Inventory, Motion, Overprocessing, Conveyance, Waiting.
1.4.5 5S
a. Straighten, Shine, Standardize, Self-Discipline, Sort

2.0 Measure Phase

2.1 Process Definition
2.1.1 Cause & Effect / Fishbone Diagrams
2.1.2 Process Mapping, SIPOC, Value Stream Map
2.1.3 X-Y Diagram
2.1.4 Failure Modes & Effects Analysis (FMEA)

2.2 Six Sigma Statistics
2.2.1 Basic Statistics
2.2.2 Descriptive Statistics
2.2.3 Normal Distributions & Normality
2.2.4 Graphical Analysis

2.3 Measurement System Analysis
2.3.1 Precision & Accuracy
2.3.2 Bias, Linearity & Stability
2.3.3 Gage Repeatability & Reproducibility
2.3.4 Variable & Attribute MSA

2.4 Process Capability
2.4.1 Capability Analysis
2.4.2 Concept of Stability
2.4.3 Attribute & Discrete Capability
2.4.4 Monitoring Techniques

3.0 Control Phase

3.1 Lean Controls
3.1.1 Control Methods for 5S
3.1.2 Kanban
3.1.3 Poka-Yoke (Mistake Proofing)
3.2 Six Sigma Control Plans
3.2.1 Cost Benefit Analysis
3.2.2 Elements of the Control Plan
3.2.3 Elements of the Response Plan

Six Sigma Yellow Belt Training and Consulting

Clients testimonials

Alex was very helpful, and he has great knowledge about lean six sigma. The case studies he discussed were very much useful to understand the application of six sigma in professional projects

Sagar Raykar

The trainer, Alex has excellent knowledge and taught Lean Six Sigma Green Belt and Black Belt courses very well. I had a good learning experience

Aditya S

Excellent training given by Alex. Live examples and the technicality of statistical tools given by Alex during the training session was one thing I enjoyed the most. Thank you so much for your extended support

Deepa M

Special thanks to Mr. Alex for a very good teaching and for making the classes interactive

Madhu D P

Enjoyed the Lean Six Sigma classes from Alex Rajan, wo was really patient enough to explain all the topics in detail

Jalpa J

Examples which were provided for the topics and the explanation given by the trainer was great. Mr. Alex has a good command on Lean six Sigma topics and is excellent in presentation and explanation. Resolved my queries in simple manner

Thirupathi Reddy

The training sessions were very interactive, and Alex has got good knowledge about the subject

Aji S Nath

I enjoyed the Analytics and outcome. Alex was great. Thank you, Alex, for being the trainer for the course

Pradhdeep Singh

The trainer, Mr. Alex was knowledgeable and was very kind to patiently train us. Thank you

Jissy Thomas

I enjoyed the training to the core. The statistics part, in the beginning I was blank, but Alex repeated the topics and process, which made the understanding smooth

Anushree Kale